Sultans OSand
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Worldwide Sand Sculpture Services

JESOLO NATIVITY 2006.
PRE- SHOW SETUP.  THE ENGINEERING PHASE

(Click on the images to enlarge them)

The setup for this, or any good size sand sculpture exhibit requires substantial planning and a coordinated system of preparation for all things relative to the design being sculpted and successfully displayed for a period of time. The design is rendered from just over 800 metric tons of custom sand, so the design configuration and viewing area need to be determined in the Floor Plan first.
 The clear plastic tent (22 x20 meters) is erected on the street in the city square, Piazza Marconi then we bring in the gas heating components, which are installed first.
ducts Here you see the duct work on the floor inside, and the (blue) gas heater outside, ready to be lifted off the truck with a crane and placed inside the gazebo behind the tent.
The cherry picker hi-lift comes in handy for many uses in the overall development process.
hi-lift At 5.5 meters tall, the eventual sculpture will be the biggest one yet created for this event over the last five years.
Next, some of the wooden containment forms arrive and start getting erected in place, and the first truckloads of sand are delivered.
3 A telescoping loader is also required to get the sand  in place.
If you look closely at the photo below, you can see the forms are wired from side to side to keep them from expanding too much as they are filled with wet sand which is machine compacted in layers.
wire
layers Each of the few layers of sand, mixed with water is machine compacted, or "whacked" to fill each successive level of wood forms going up. This very dense material in the forms, or "in the can" as we say, is now  becoming a bigger and bigger solid block of carving sand.
As packing continues, the next set of interlocking wood forms is staged for the subsequent level.
forms
 They are pinned together in a way that allows for a quick-release later, when carving begins, as they are removed one entire level at a time from the top down, to expose the densely packed block of sand, ready for carving.

 The selected site for this show is the entire open space of the city square at Piazza Marconi.
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